Turnkey Hot Dip Galvanizing Plant

REPL is highly admired name for delivering the Turnkey Projects taking care of all the aspects of project from concept till commissioning

Turnkey Hot Dip Galvanizing

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Turnkey Hot Dip Galvanizing

Conceptualization, Land Planning, Sizing & Specification setting of equipment, Lay outing & placement, engineering Manufacturing Supplies. Installation & Commissioning, Trial Run & initial batch production, operational parameter setting, team training at every level, test labs & quality system setting, post warranty AMCs and lifetime spares & other supports.

Pulse Fire High Velocity Furnace, Kettle Cover & le-Circulating Air Dryer

Encapsulated Pre-treatment Room

Acid Fume Extraction System

Zinc Fume Splash Enclosures and Extraction System

Flux Heating and Regeneration System

Pre-treatment, Quenching, Passivation, Acid Storage Tanks

Automatic Electrical Control Panels

Complete Plant Design, Plant Layout, Equipment Foundation Designs

Process Design and Optimization

Installation and Commissioning

Plant Maintenance

Zinc recovery system from ash

EQT/Monorail Cranes

Hydraulic Loading & Unloading Stations

Chain Conveyors, Flue stack, zinc pump and other utilities

ETP STP

The services we offer

Plant design, Plant layout calculation

Building drawings and civil drawings

Designing, supply of hot dip galvanizing equipment

Delivery and logistic support

Assembly, Installation and Commissioning

End to end process supervision & consultation

The trial runs, handover with training

Post supply spares and back-up services

Production cost analysis (The Productivity & Controls)

(Step By Step station wise throughput efficiency report across the process line)

The feasibility reports & project reports

The investment payback calculations

The project management (Concept to commissioning for Green filed plants)

The project management (Repair, augmentation and expansion for running conventional plants)

Selecting optimal dimension of the furnace & kettles with your operational and business heads

Plant health audits

Trained Manpower at every level starting from Plant Head.

Advantages

At Radadia Engineering, we offer comprehensive turnkey solutions for Hot Dip Galvanizing plants—all under one roof.
1. Our expertise spans concept design, detailed engineering, and the in-house manufacturing of all critical equipment. Whether it's upgrading existing setups or executing complete Greenfield projects, we provide end-to-end consultancy services.
2. This includes plant philosophy development, material flow planning, equipment sizing and optimization, parameter setting, manufacturing, supply, installation & commissioning (I&C), trial runs, and final handover.
3. We also support remote operational monitoring during the first full month of bulk production post-handover and offer AMC services with seamless coordination of third-party vendors—ensuring efficient project execution from start to finish.

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